Yisheng Packaging Boxes Analysis of The Custom Process: From Design to Production

In the increasingly fierce brand competition nowadays, product packaging is not only the protection of the product “coat” but also an important carrier of the brand image transfer. High-value, functional and brand-compatible packaging boxes can often add a lot of points for the product, but also significantly enhance the consumer’s desire to buy and brand favorability.

As a professional packaging boxes manufacturer, Yisheng understands that “packaging is the first impression of a brand”. We provide one-stop customized packaging services for a wide range of industries, including food, bakery, gifts and cosmetics, covering the entire process from creative design to mass production. So, how does a box go from inspiration to reality? This article will bring you a comprehensive understanding of the customization process of Yisheng packaging boxes.

Step 1: Demand Communication and Program Development

Every customization project starts with in-depth communication, and Yisheng adheres to the service concept of “solving problems for customers”. In the customization service, our professional team will understand in detail the customer’s brand background, product type, market positioning, packaging budget, and use scenarios and other key elements.

Common communication points include:

• Size and weight of the product
• Type of material required for packaging boxes (paper-plastic, cardboard, clear PET, PVC, etc.)
• Whether food-grade safe materials are required (for cake boxes, food packaging, etc.)
• Appearance style and brand tone (e.g., simple, high-end, environmental protection, holiday theme, etc.)
• Printing process requirements (UV, hot stamping, laminating, embossing, four-color printing, etc.)
• Starting quantity and delivery time requirements

With this information, Yisheng’s design team will create a customized packaging boxes solution that suits the customer’s brand positioning and product needs.

Step 2: Structural and Visual Design Development

Once the requirements are clear, the next step is the structural and visual design work. In this phase, we will develop the design on two levels:

1. Structural design (Packaging Structure)

The “skeleton” of the packaging boxes. According to the shape and weight of the product, we will design a reasonable box structure, such as sky and earth cover box, socket box, drawer box, paper-plastic blister box, etc., to ensure that the packaging is not only beautiful, but also has a good load-bearing, protection and transportation safety performance.

For customers in the food or bakery industry, we will also give special consideration to the practical needs of moisture-proof, oil-proof and pressure-proof.

2. Graphic Design

Appearance design determines the attractiveness at first sight. In this process, we can support customers to provide design drafts independently, or our design team can do the original design. Ensure that the packaging not only looks good but also communicates clearly.

Step 3: Proofing Confirmation

Before the production of large quantities of goods, Yisheng will make a physical sample (Mock-up) for each order, which is also commonly known as “proofing”. This step is to let customers visualize the actual effect of the packaging boxes, including:

• The feel and thickness of the material
• Accuracy of printing color
• Whether the structure is easy to pack and open
• Whether the package fits the size of the product

Through the confirmation of the physical sample, customers can judge in advance whether it meets their expectations and make timely suggestions for modification. We believe that “if you are not satisfied with the samples, you will not enter the big goods”, which is responsible for the customers and the quality control.

Step 4: Mass Production

After the confirmation of the sample, we will enter the formal production stage, Yisheng has a perfect industrial production system and several advanced packaging boxes production lines, from material procurement, slitting, printing, laminating, die-cutting, gluing, quality control and other aspects, there are professional management processes and personnel control, to ensure that the production of high-efficiency and orderly, stable quality.

Our production advantages include:

• Flexible combination of various packaging materials (paper-plastic, PET, cardboard, kraft paper, food-grade PP, etc.)
• Full set of printing and post-processing capabilities.
• Accept medium and large volume production, flexible and negotiable MOQ.
• High average daily production capacity, adapting to the rapid supply needs of e-commerce and chain brands.

Step 5: Quality inspection and delivery

After production is completed, all packaging boxes will undergo a strict quality inspection, including:

• Appearance inspection (color consistency, pattern clarity, no printing defects)
• Size measurement (whether it meets the customized size)
• Structural strength test (whether it is easy to use and transport)
• Random sample inspection (factory sampling pass rate)
• After passing the quality inspection, we will arrange safe packaging and efficient logistics according to the customer’s needs, supporting domestic and overseas multi-location delivery.

Why choose Yisheng Packaging?

As a professional manufacturer of packaging boxes, Yisheng possesses many years of production experience and mature industrial chain support in the packaging industry. We not only provide quality products but also strive to establish long-term and stable relationships with customers.

Our advantages are summarized as follows:

• Rich category support: covering paper-plastic boxes, cake containers, food packaging boxes, gift boxes, bakery packaging, cosmetic boxes, paper bags, etc.
• Strong customization ability: supports a variety of materials, printing, structure, size and process customization.
• High production and delivery efficiency: own factory + multiple production lines + strict quality control to ensure efficient shipments
• Multi-industry service: Food, bakery, retail, e-commerce, cosmetics and other industries can be undertaken.
• Support for medium and large brands in bulk orders: OEM/ODM cooperation is welcome, specialized in docking with brands, channels and distributors.

No matter you need more creative solutions in packaging or you want to improve the structure and cost of existing packaging, Yisheng can provide you with professional, efficient and reliable services. We make customized packaging more convenient, efficient and more tailored from design to delivery.

Feel free to contact us for exclusive, customized solutions!